A PFMEA is a risk analysis tool used to identify, evaluate, and control the potential failure modes of a manufacturing process.

Process Failure Mode and Effects Analysis (PFMEA)

The THORS Process Failure Mode and Effects Analysis course equips learners to identify potential failure modes, create an effective PFMEA, and maintain the PFMEA. Ready to take the next step? Explore the course details and see everything we’ve packed into this program!

Learning Hours: 1.5

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Course Description

The THORS Process Failure Mode and Effects Analysis course equips learners to identify potential failure modes, create an effective PFMEA, and maintain the PFMEA. Gain a thorough understanding of PFMEA and prioritize risks, devise corrective actions, and satisfy customer requirements.

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Who will benefit from this PFMEA course?

Marketing, Sales, Design, Engineering (Product and Process), Purchasing, Manufacturing, Quality and Service functions at organizations that require an understanding of a process failure mode and effects analysis, or PFMEA. Any learner who is required to understand and use the PFMEA.

Course Classification

This manufacturing course by THORS eLearning Solutions covers identification of key terms, understanding of key concepts, and application of the covered topics.

*THORS uses the Bloom’s Taxonomy Methodology for our course development.

Certificate Awarded for Process Failure Mode and Effects Analysis

Example of certificate awarded upon successful completion of the course.

*upon successful completion

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Learning Objectives

  1. Define a process failure mode and effects analysis (PFMEA).
  2. Understand how to measure and prioritize risks.
  3. Explain the methodology used to create a PFMEA.
  4. Recognize the elements of a PFMEA template.
  5. Explain the steps to record the various manufacturing operations in a PFMEA template.
  6. Apply real world industrial scenarios to create and maintain a PFMEA.
Several benefits of using the PFMEA risk analysis tool including increasing customer satisfaction and reducing warranty cost.
Process Failure Mode and Effects Analysis

Table of Contents

  1. PFMEA Methodology
    1. Team Formation
    2. Risk Prioritization
      1. Severity
      2. Occurrence
      3. Detection
      4. Risk Priority Number
    3. PFMEA Template
    4. PFMEA Development
      1. PFMEA Inputs
      2. PFMEA Assumptions
      3. PFMEA Creation
    5. PFMEA Maintenance
  2. Case Study
    1. Initial Information
    2. Blanking Operation
    3. Piercing Operation
    4. Bending Operation
    5. Planishing Operation
    6. Deburring Operation
    7. Preserving Operation

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