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Illustration of heel contact observed during contact pattern testing in composite measurements on bevel gears.
Illustration of heel contact observed during contact pattern testing in composite measurements on bevel gears.

Gear Chart Interpretation: Composite Measurements on Bevel Gears

The THORS Gear Chart Interpretation: Composite Measurements on Bevel Gears course provides learners with a structured understanding of how bevel gears are tested in pairs using composite testing methods such as tooth contact pattern testing, single flank composite testing, and double flank composite testing to evaluate overall meshing performance. Ready to take the next step? Explore the course details and see everything we’ve packed into this program!

Learning Hours: 1.5

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Course Description

The THORS Gear Chart Interpretation: Composite Measurements on Bevel Gearscourse introduces learners to the composite measurement methods applied to bevel gears tested in pairs rather than individual gears. It explores tooth contact pattern testing and flank composite testing to evaluate gear meshing quality and overall functional performance. Presented in THORS’ highly interactive format, the course includes a detailed overview of the associated equipment, testing procedures, and interpretation of test results.

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Who will benefit from this composite measurements on bevel gears course?

Quality, manufacturing, engineering, design, testing, inspection, and maintenance personnel involved in gear production who require a foundational understanding of bevel gear measurement parameters and various measurement methods.

Course Classification

This manufacturing course by THORS eLearning Solutions covers identification of key terms, understanding of key concepts, and application of the covered topics.

*THORS uses the Bloom’s Taxonomy Methodology for our course development.

Certificate Awarded for Gear Chart Interpretation: Composite Measurements on Bevel Gears

Example of certificate awarded upon successful completion of the course.

*upon successful completion

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Learning Objectives

  1. Understand the purpose of composite measurements on bevel gears.
  2. Explain tooth contact pattern testing, including the testing procedure, required equipment, and contact pattern recording methods.
  3. Interpret the results of the tooth contact patterns to identify the tooth contact condition.
  4. Explain how the V and H check is used to evaluate contact pattern changes caused by vertical and horizontal pinion displacement.
  5. Gain insight into the flank composite testing procedure and the specific equipment used.
  6. Distinguish between single flank and double flank composite testing, including how to interpret their results.

Illustration of a single flank tester used for flank composite testing in composite measurements on bevel gears.

Gear Chart Interpretation: Composite Measurements on Bevel Gears

Table of Contents

  1. Tooth Contact Pattern Testing
    1. Gear Roll Testing Machine
    2. Testing Procedure
    3. Pattern Recording
    4. Pattern Interpretation
      1. Tooth Contact Pattern Data Analysis
      2. Total Runout Deviation Characterization
    5. V and H Check
      1. Testing Procedure
      2. Bias Measurement
  2. Flank Composite Testing
    1. Single Flank Composite Test
      1. Single Flank Tester
      2. Testing Procedure
      3. Results Interpretation
    2. Double Flank Composite Test
      1. Double Flank Tester
      2. Testing Procedure
      3. Results Interpretation
        1. Traditional Method
        2. New Method
          1. Electronic Filtering
          2. Manual Interpretation

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