Wiring Harness Wire Processing illustration showing the insertion of a terminated wire into a connector using an insertion tool.

Wiring Harness Wire Processing

The THORS Wiring Harness Wire Processing course is designed to provide learners with a comprehensive understanding of the various processes involved in wire preparation and the bundling methods involved in wire protection for wiring harnesses. Ready to take the next step? Explore the course details and see everything we’ve packed into this program!

Learning Hours: 2.5

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Course Description

The THORS Wiring Harness Wire Processing course serves as a foundational guide to understanding the various processes such as cutting, stripping, wire termination, labeling, splicing, connector installation, braiding, taping, zip tying, heat shrinking, and sleeving involved in wiring harness wire processing. Presented in THORS’ highly visual and interactive learning format, this course enables learners to gain knowledge of wire preparation and wire protection for wiring harnesses.

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Who will benefit from this wiring harness wire processing course?

Quality Assurance Professionals, Design Engineers, Automotive Engineers, Maintenance Technicians, Regulatory Compliance Officers, and Manufacturing Engineers

Course Classification

This manufacturing course by THORS eLearning Solutions covers identification of key terms, understanding of key concepts, and application of the covered topics.

*THORS uses the Bloom’s Taxonomy Methodology for our course development.

Certificate Awarded for Wiring Harness Wire Processing

Example of certificate awarded upon successful completion of the course.

*upon successful completion

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Learning Objectives

  1. Define the wire preparation processes such as cutting, stripping, wire termination, labeling, splicing, and connector installation.
  2. Explain the bundling methods used to protect wires in a wiring harness.
  3. Distinguish the testing steps involved in each wire preparation and wire protection process.
  4. Identify the causes of defects in each wire preparation and wire protection process.
  5. Explain the preventive and corrective actions to troubleshoot the defects in each wire preparation and wire protection process.
Wiring Harness Wire Processing illustration showing a wire being cut at the marked cutting point using a wire stripper and cutter.
Wiring Harness Wire Processing THORS Academy course image

Table of Contents

  1. Wire Preparation
    1. Cutting
      1. Process Steps
      2. Testing Steps
      3. Troubleshooting
    2. Stripping
      1. Process Steps
      2. Testing Steps
      3. Troubleshooting
    3. Wire Termination
      1. Methods
      2. Testing
        1. Testing Crimped Wires
        2. Testing Soldered Wires
        3. Testing Screwed Wires
      3. Troubleshooting
        1. Troubleshooting Crimped Wires
        2. Troubleshooting Soldered Wires
        3. Troubleshooting Screwed Wires
    4. Labeling
      1. Process Steps
      2. Testing Steps
      3. Troubleshooting
    5. Splicing
      1. Process Steps
      2. Testing Steps
      3. Troubleshooting
    6. Connector Installation
      1. Process Steps
        1. Preinstallation Steps
        2. Installation Steps
      2. Testing Steps
      3. Troubleshooting
  2. Wire Protection
    1. Bundling
      1. Braiding
      2. Taping
        1. Steps
        2. Techniques
      3. Zip Tying
      4. Heat Shrink Tubing
      5. Sleeving
    2. Testing
    3. Troubleshooting

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